Adrian Worman wrote:A good used panel is still far better than a repro, they just don't have the ability to stamp just like the originals.
I ask myself how they manufacture and develop a repro door panel (for instance). Do they just send an original, good looking original door panel to China and hope that the finished result will be adequate? It would not surprise me if they do like that (but I hope not....). A basic viewpoint is that it is impossible to manufacture "perfect" parts. It all depends on how accurate you measure. No process is free from variation. You will always find some variation in every process. In real life, no parts are "prefect". All parts will have more or less defects built into them. If you send an original, good looking door panel to China, it will by default have some minor defects. It will be useable in a car, but it can´t be considered as "perfect". If the manufacturer decide to use this non-perfect door panel as a template, then you will have some built-in defects from the beginning. That is not a good start.
To manufacture a door panel that is all made of plastic seems like an easy task, right? All you need to have is a mould, right? Thanks to that, all of the manufactured parts will look the same and be "perfect", right? The truth is that you cannot be more wrong, if you believe that. In a process like that, there are several crucial factors to consider: The plastic itself (there are a number of different plastics, all with different carachteristics), how well the plastic is mixed (in case the plastic is a mixture), time, temperature, pressure, where the injection poins are located and the number of injection points.
In a nutshell: I doubt that the guys who are making repro parts knows what it takes to manufacture and develop products. They seem to be more intrested in earning money. The loosers are the enthusiasts who gets products that does not fit (work) very well. Sad. This is a quite intresting topic to discuss. Thanks to my work, I have become more aware of the issues mentioned above.
Adrian Worman wrote:Plus, you got all that hardware, trim, glass etc, bet you can't wait to get it prepped and painted


Yup. I am already working on it. it feels soooo good.