Also, if you're wondering about the price difference between BeCool and other brands (AFCO, Northern), I recently learned that the BeCool units are brazed/welded, whereas most others are glued (core to water boxes). I have no problems with my glued radiator though.
A well rebuilt original cools as well as an aluminum unit. I have a 22" rebuilt (with truck 3-row core) in my convertible (with a 440-6). When I installed it, I could be stuck in traffic and stay cool, something that was impossible before the rebuild. That radiator was meant for a 383, yet it works perfectly.
The aluminum ones are good if :
- you need a bigger radiator,
- you need a lighter radiator,
- you plan on using electric fans and a water pump.
I have an aluminum radiator in the hardtop (The original 35-year old 26' radiator had a hard time cooling the 496. Bought a 31" wide Northern, sold as a Summit brand unit - fits very tightly between the front frame rails).
A lot of fabrication was needed to install it (but there are some bolt-in units, if you know the American meaning of "bolt-in"). A friend of mine has a bolt-in unit (Jeg's brand, most probably a Northern too), it took us less than a day to fit it.
I installed the radiator with the Mopar viscous fan I had before, with no shroud. It worked not too bad.
I removed the fan and installed electric fans (2x10" duals) on an aluminum shroud with a FlexALite controller (crap). It started to heat a little. It was worse in traffic, even with the fans full-on.
I installed an electric water pump (Meziere WP105-HD, with a controller from DC Control) and I can barely see the temp gauge needle going over the thermostat's rated temperature. And I can let it turn after I shut off the engine (that alone was worth it). It's perfect.
Color should not make a noticeable difference.
However, the difference in conductivity (copper = 2x aluminum) means the aluminum radiator needs more flow to cool as well as a copper radiator. Hence the electric pump, which is not related to the speed of the engine. No fan can make the water pump turn faster, which is exactly the problem at idle (engine heats, water flow is low, air flow across the radiator is even lower).
For a street car (even with your Hemi), a new 26' radiator (stock repro) or a rebuilt one should be OK (with shroud and mechanical fan).
But it may not be enough if your engine has a big cam
If you want to go to an aluminum radiator, aim straight for the electric water pump and a good temperature-controlled speed regulator (
http://www.dccontrol.com/, I'm using the WP35)
Get a bolt-on unit (mine does not look that well, and was a nightmare to fit). Trial fit it until it works. If you can find someone who can weld aluminum in your area, make brackets for a shroud and an overflow bottle, and have them welded to the radiator .
Using an electric water pump will require that the alternator be relocated.