by dphillips » 13 Jul 2004 1:05
Success!
The machine screws in the vents did the trick. I will post a detailed description with the pictures after I take them and get them developed.
However, just a quick summary -
I was just removing the dash pad. The metal framework it is attached to can also be removed, but I did not try. However, when you loosen the machine screws in the vents, the metal framework drops slightly. This frees up the pad. I was able to remove it easily after taking out those screws. You can put them right back in and tighten the framework to the cowl again so you can operate the car.
There are two sets of screws in each vent - you can only get a socket on one set. They are at the ends of the two vents (total of 4 screws). The other set holds the vent ducts in place. The vent duct screws are obscured by metalwork just visible inside the vents. The 4 screws that loosen the dash framework are 3/8. I used a 3/8 socket, and a combination of 3/8 drive extensions with ratchet to get them out.
There are 11 studs on the dash pad itself, underneath. There are 2 machine screws on the driver side (one of which is obscured by trim until you drop the trim), and 1 machine screw on the passenger side.
The manual procedure for removing the pad is accurate except it does not mention the need to remove or loosen the vent screws.
I did remove the light bar along the edge of the dash pad above the steering wheel, and I removed the black plastic bezel and switch panel. I removed the 4 screws from the instrument panel and lowered it onto the steering column. I also loosened the nuts holding the column to the dash framework so I could more easily remove the bezel (be patient with that task, you have to jiggle and move it around quite a bit to free it).
I removed the ash tray and glove box to get at some of the 11 pad nuts. To get others, you really have to get on your back and reach up with the help of a light. I need to get one of those very small ratchets to make reassembly easier. I used a small box end wrench to remove most of the nuts. In a few cases I was able to use a 1/4 drive socket.
I hope this summary is helpful - pix to follow.
It is amazing what the sun and heat has done to the pad foam - it crumbles when touched and whole chunks of it can easily be pulled off by hand.
Duane