Do I change my ignition barrel or shoot myself!
Posted: 26 Nov 2009 21:39
Mates, please help...I'm very frustrated.
The freshly rebuilt 440 in my '72 is having some problems once warmed up. I've been getting it ready to take for the MOT and letting it run for 20 minutes, so I could set the timing and make a few final idle adjustments.
I appear to have two problems, but I think they may be related by one component. The major problem manifests itself after about 10 minutes of the motor ticking over nicely, the revs drop so low and idle becomes so rough that the motor cuts out. When I go to restart it the starter can't turn the hot motor over. If I wait 10 mins and connect a battery booster it will crank over straight away. It always restarts however sometimes it's still a bit rough but the revs will unexpectedly rise and the idle smooth out for 15-20 secs, then drop back down to rough idle.
The second problem is that when the ignition switch is in cranking position and the motor turns over quite freely, when I release the key back to the ignition 'on' position the starting motor is still engaged, I have to flick the key backwards and forwards until the motor cuts out and ignition is off. This sometimes takes a few goes and even with the key entirely in the 'off' position the motor is still running and starter still cranking.I have to flick key backwards and forwards until the motor eventually stops. This doesn't happen all the time, but I've had it probably a dozen times out of 100 starts.
Is it possible that the ignition switch is over heating either at the switch or in part of the loom down to the steering column connector which is causing a drop in current to the ignition circuit?
I've just installed a Painless Mopar specific wiring harness kit, but that doesn't include the loom from the bottom of the steering column up to the ignition switch and back. A little while back Eddie diagnosed a poor electrical connection where the connector blocks join at the bottom of the steering column. The connector had become so hot it had melted the plastic connector block. Unfortunately although the connector block has been removed to fit into the Painless kit, the previous loom is still what runs up and down the steering column...is it possible the fault lies there?
Help me mates, I'm DESPERATE!
The freshly rebuilt 440 in my '72 is having some problems once warmed up. I've been getting it ready to take for the MOT and letting it run for 20 minutes, so I could set the timing and make a few final idle adjustments.
I appear to have two problems, but I think they may be related by one component. The major problem manifests itself after about 10 minutes of the motor ticking over nicely, the revs drop so low and idle becomes so rough that the motor cuts out. When I go to restart it the starter can't turn the hot motor over. If I wait 10 mins and connect a battery booster it will crank over straight away. It always restarts however sometimes it's still a bit rough but the revs will unexpectedly rise and the idle smooth out for 15-20 secs, then drop back down to rough idle.
The second problem is that when the ignition switch is in cranking position and the motor turns over quite freely, when I release the key back to the ignition 'on' position the starting motor is still engaged, I have to flick the key backwards and forwards until the motor cuts out and ignition is off. This sometimes takes a few goes and even with the key entirely in the 'off' position the motor is still running and starter still cranking.I have to flick key backwards and forwards until the motor eventually stops. This doesn't happen all the time, but I've had it probably a dozen times out of 100 starts.
Is it possible that the ignition switch is over heating either at the switch or in part of the loom down to the steering column connector which is causing a drop in current to the ignition circuit?
I've just installed a Painless Mopar specific wiring harness kit, but that doesn't include the loom from the bottom of the steering column up to the ignition switch and back. A little while back Eddie diagnosed a poor electrical connection where the connector blocks join at the bottom of the steering column. The connector had become so hot it had melted the plastic connector block. Unfortunately although the connector block has been removed to fit into the Painless kit, the previous loom is still what runs up and down the steering column...is it possible the fault lies there?
Help me mates, I'm DESPERATE!