by fbernard » 01 Oct 2012 9:17
I believe the OEM system used 2 1/4 tubing, so OEM mufflers will probable by in that size.
You can find OEM-looking Challenger exhaust tips in 2.5" though, and you can probably find round-shaped mufflers which can be used alongside the tank.
If you only have resonators before the axle, you need the mufflers out back.
If you install mufflers under the rear seats, you may do without the mufflers at the rear (that's how most aftermarket exhaust systems are designed). That will make more noise though, and may cause drone inside the car if you pick the wrong muffler.
I have tried quite a flew mufflers in the past, both in 3.0" and 2.5".
I have tried "turbo" mufflers, Flowmasters, and I've recently installed the new VT Dynomax model (back to 3.0") which is basically a turbo muffler with a spring-operated valve inside it.
The worst I have encountered were the Flowmasters (series 70), which turned a mild drone I had around 2500 RPM with the turbos into a big drone from 2200 to 4000...
Until now, the best (I should say the least noisy) I've heard are the turbo-style. Way noisier than stock anyway (but I'm miles away from stock in the engine department too).
I have no opinion on the new VT yet, I have not started the engine since the last rebuild.
But it should be fairly close tho the turbo-style, since the construction is quite similar.
My opinion is this : if you are installing mufflers under the floor (front of the axle), you must pick a free-flowing muffler if you don't want drone.
If your engine is not too far from stock, a stock configuration with resonators and rear mufflers might be best.
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